Decoiler Machine Types: Selection Guide for Coil Processing

What is a Decoiler?

A decoiler (also called an uncoiler) is the first machine in any coil processing line. It holds the master coil and unwinds it at a controlled rate, feeding material to downstream equipment.

Types of Decoilers

1. Motorized Decoilers

Equipped with AC motors and VFD drives for precise speed control.

Features:

• Variable speed control
• Smooth acceleration/deceleration
• Synchronized with line speed
• Suitable for continuous operations

Best for: Slitting lines, CTL lines, continuous processing

2. Non-Motorized (Brake) Decoilers

Uses friction brakes to control payoff.

Features:

• Lower initial cost
• Simple construction
• Adequate for lighter operations
• Manual tension adjustment

Best for: Light-gauge materials, intermittent operations

3. Hydraulic Expansion Decoilers

Features hydraulically expanding mandrel for secure coil grip.

Features:

• Quick coil loading/unloading
• Secure grip on coil ID
• Handles heavy coils safely
• Reduces changeover time

Best for: Heavy coils, frequent changeovers

4. Double-Arm Decoilers

Two mandrels allow loading while the other is in operation.

Features:

• Non-stop operation
• Increased productivity
• Ideal for high-volume production
• Automatic coil transfer

Best for: High-speed lines, mass production

5. Cantilever Decoilers

Single-sided support with mandrel extending from one side.

Features:

• Easy coil loading from one side
• Compact design
• Good for lighter coils
• Lower floor space requirement

Best for: Light to medium gauge, space constraints

Decoiler Selection Criteria

1. Coil Specifications

• Maximum coil weight
• Coil width range
• Inner diameter (ID) requirements
• Outer diameter (OD) limits

2. Material Type

• Steel (HR/CR)
• Stainless steel
• Aluminum
• Copper/Brass

3. Line Speed Requirements

• Match decoiler capacity to line speed
• Consider acceleration requirements
• Account for emergency stops

4. Coil Loading Method

• Overhead crane
• Coil car
• Forklift

Optional Features

• Hold-down arm: Prevents coil spring-back
• Peeler: Helps thread coil end
• Coil car: Automated loading/unloading
• Edge guides: Maintain coil alignment

Maintenance Tips

1. Regular lubrication of mandrel mechanism
2. Brake pad inspection and replacement
3. Bearing monitoring
4. Hydraulic system maintenance
5. Electrical connection checks

Conclusion

Selecting the right decoiler is critical for smooth line operation. Consider your production requirements, material specifications, and budget when making your choice. Friend Engineering Works offers all decoiler types with customization options.