Cut to Length Line
Precision Sheet Cutting Technology for Perfect Flat Sheets
Made in India
30+ Years
Product Overview
Our Cut to Length (CTL) lines represent the pinnacle of sheet processing technology. These fully automated systems convert coiled metal into precisely cut, flat sheets ready for downstream fabrication. With integrated leveling, accurate length measurement, and automatic stacking, our CTL lines ensure consistent sheet quality while maximizing production efficiency. The sophisticated control system coordinates all line components for seamless operation.
Key Features & Capabilities
Integrated Leveling
Built-in precision leveler ensures flat, stress-free sheets for superior downstream processing
Accurate Length Control
Servo-driven feeding system with encoder feedback for precise length cutting
Automatic Stacking
Programmable stacking system organizes cut sheets for easy handling and transport
Edge Trimming Option
Optional edge trimmer removes damaged coil edges for clean sheet sides
High Production Rates
Optimized for maximum cuts per minute without sacrificing accuracy
Universal Material Handling
Process various metals including steel, stainless, aluminum, and copper
How Does a Cut to Length Line Work?
A Cut to Length (CTL) line is an automated metal processing system that converts coiled metal into flat, precisely cut sheets. The line combines decoiling, leveling, measuring, cutting, and stacking operations into one continuous process. Understanding the CTL process helps optimize sheet quality and production efficiency.
Coil Loading & Decoiling
The coil is loaded onto the decoiler. The strip is threaded through the line and fed at controlled speed into the leveling section.
Straightening & Leveling
The strip passes through a precision multi-roll leveler that removes coil set, crossbow, and internal stresses. This ensures flat, stress-free sheets.
Length Measuring
A servo-driven feeder with encoder feedback precisely measures and feeds the exact sheet length required. Accuracy of ±0.5mm is achieved.
Shearing / Cutting
A rotary shear or flying shear cuts the strip to length. Flying shears cut without stopping the line for higher production speeds.
Sheet Conveying
Cut sheets travel on a conveyor table to the stacking area. Magnetic or vacuum systems hold sheets flat during transport.
Automatic Stacking
Sheets are stacked on a hydraulic table that lowers as the stack builds. Programmable batch counts and automatic pallet change options available.
Types of Cut to Length Lines We Manufacture
Friend Engineering Works offers CTL lines for various applications, from light-gauge precision sheets to heavy-gauge structural plates. Select the configuration matching your sheet requirements.
Light-Gauge CTL Line
Best For: Appliances, electrical enclosures, precision fabrication
- Precision multi-roll leveler (17-21 rolls)
- Flying shear
- High-speed operation up to 60 cuts/min
- Excellent flatness
Medium-Gauge CTL Line
Best For: General fabrication, construction panels, automotive
- Heavy-duty leveler (9-15 rolls)
- Rotary or flying shear
- Robust construction
- Reliable high-volume production
Heavy-Gauge CTL Line
Best For: Structural plates, shipbuilding, heavy equipment
- Extra heavy-duty construction
- Hydraulic guillotine shear
- Plate leveling capability
- High force capacity
Stainless Steel CTL Line
Best For: SS 304, 316, 430 requiring surface protection
- Paper interleaving option
- Plastic film application
- Scratch-free handling
- Precision flatness
Key Components of a Cut to Length Line
A complete CTL line integrates multiple precision systems to convert coils into flat sheets. Each component is engineered for accuracy and reliability.
| Component | Function |
|---|---|
| Decoiler | Unwinds the coil at controlled speed. Motorized or hydraulic types available based on coil weight. |
| Pinch Roll Unit | Guides the strip into the leveler and maintains entry tension for consistent feeding. |
| Precision Leveler | Multi-roll system that removes coil set, crossbow, and edge wave. Critical for sheet flatness. |
| Servo Feeder | Precisely measures and feeds exact sheet length using servo motor with encoder feedback. |
| Shear (Rotary/Flying) | Cuts the strip to length. Flying shears cut without stopping for higher speeds. |
| Conveyor Table | Transports cut sheets to the stacker. Magnetic or vacuum hold-down keeps sheets flat. |
| Stacker | Automatically stacks sheets. Hydraulic lift table, programmable batch counts, pallet handling. |
| PLC Control System | Integrates all components, stores job programs, provides HMI for operator interface. |
Friend Engineering Works CTL Line Advantages
See how our cut to length lines compare to industry standards for specifications and value.
| Feature | Friend Engineering | Industry Average |
|---|---|---|
| Maximum Width Capacity | Up to 2500mm | 1600mm |
| Thickness Range | 0.10mm - 20mm | 0.5mm - 10mm |
| Length Accuracy | ±0.5mm | ±1-2mm |
| Flatness Quality | Excellent with precision leveler | Standard |
| Production Speed | Up to 60 cuts/min | 30-40 cuts/min |
| Customization | Full custom solutions | Fixed configurations |
| After-Sales Support | 24/7 Pan-India | Limited |
Specifications
Our Cut to Length Line is built to handle demanding industrial requirements. Custom specifications are available to match your exact processing needs.
| Coil Width Capacity | 150mm to 2500mm |
| Thickness Range | 0.10mm - 20mm |
| Sheet Length Range | 500mm - 6000mm (Customizable) |
| Cutting Accuracy | ±0.5mm |
| Control System | PLC with HMI Touch Panel |
| Compatible Materials | CR, HR, Stainless Steel, Tinplate, Aluminum |
| Leveler Type | Precision Multi-Roll |
| Stacking Height | Up to 500mm maximum |
Your Benefits
Investing in our Cut to Length Line delivers measurable improvements to your operations.
- Eliminate manual cutting processes
- Achieve consistent sheet flatness
- Reduce labor costs significantly
- Improve sheet quality and accuracy
- Minimize material handling damage
- Increase overall productivity
Where Our Cut to Length Line is Used
Trusted by industries across India for reliable coil processing solutions.
Why Choose Friend Engineering Works?
With over 30 years of experience manufacturing coil processing equipment, we deliver quality, reliability, and exceptional service.
30+ Years Experience
Three decades of expertise in designing and manufacturing industrial coil processing machinery.
Made in India
All equipment manufactured at our facility in Maharashtra with stringent quality controls.
Custom Solutions
Every machine tailored to your specific processing requirements and production needs.
After-Sales Support
Comprehensive installation, training, and maintenance support throughout equipment lifecycle.
Frequently Asked Questions
Find answers to common questions about Cut to Length Line from Friend Engineering Works.
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Ready to Discuss Your Cut to Length Line Requirements?
Our engineering team will help you select the right configuration for your specific processing needs. Get a detailed quote with specifications tailored to your requirements.